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INTEGRATED COCONUT FIBER
(COCO-COIR) PROCESSING PROJECT
|
DESCRIPTION |
In 1995, DOST
V provided Php 150,000.00 to facilitate design, fabrication
and operationalization of coco-coir dryer and coco-peat
compacting machines. A year later, DOST-TAPI provided Php
1.7 million to acquire an imported set of coco-coir
needle-felt matting and stitching equipment from Germany.
DOST
Intervention resulted to the operationalization of the
first-ever integrated coconut coir processing plant in the
country. |
|
DESCRIPTION/DETAILS |
From a meager capitalization of
Php 250,000 in 1995 and a 1 hectare family lot, JOBUKEN
Enterprise evolved into a Php 35 million-asset industrial
corporation.
The
company is now partly supplying the requirements of
first-world countries for environmental protection,
conservation and preservation.
Since 1995, DOST assisted the
company in acquiring equipment for the simple process of
converting husk into high-value, globally-competitive
commodities. Realizing the needs for more global demand, the
company further tapped DOST through TAPI. As such, the first
coco-coir needle-felt and stitching equipment was acquired.
|
|
TECHNOLOGY INTERVENTIONS |
|
|
IMPACT/RESULTS OF THE PROGRAM |
To date, more
than 800 households are being benefited in the province of
Albay with Php 200,000 daily net
income for the beneficiaries and the organized groups. In
addition, more than 500 households are being benefited in
Sorsogon and Camarines Sur from the same scheme. Such
beneficiaries derive income from manual coco-coir twining
process with the simple equipment provided by JUBOKEN.
In the
environment side, the company contracts the environmental
requirements of PNOC, NPC, PGI, to name a few, of local
power-generating entities. In addition, landscaping,
embankment protection, erosion mitigation and other
environmental-preservation activities are being contracted
by the company. The erosion mitigation structure consists of
coconut ropes woven into mats which are fastened to the
embankment using wooden pegs. In between the matted coir controsema and vitiver grass are planted in order to promote
vegetative growth. |
|
PROJECT BENEFICIARY
|
ENGINEER
JUSTINO R. ARBOLEDA |
|
ADDRESS |
Brgy. Gapo,
Camalig, Albay |
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UPGRADING
CANDLEMAKING
|
DESCRIPTION |
The project
aimed to upgrade production of candles and increase product
lines through the provision of technical training on
decorative and scented candles. |
|
IMPLEMENTING AGENCY |
DOST V |
|
COORDINATING AGENCY |
DOST-ITDI |
|
FUNDING AGENCY |
DOST V –
Php 20,000 |
|
TECHNOLOGY INTERVENTIONS |
-
Training Cost ( with trainors from ITDI ) - P
20,000.00
|
|
IMPACT/RESULTS OF THE PROGRAM |
RCD Wax
and Candles is a family business sustained by Mr. Raffy
Dagooc for eleven (11) years now. For 8 long years, the
company had produced floor wax and ordinary candles. With
the technology intervention on year 2000, the company was
able to upgrade its production and expand its product
lines. It is now producing decorative and scented candles.
It's employment increased from 10 to 18 regular workers and
during peak season, from 35 to 50 contract workers. Market
established increased by 20%, this time Serving Shoe Mart, Makro and Gaisano, aside from the usual market they have.
Consequently, the company's gross income significantly
increased from 3.5 million to 4.5 million annually. |
|
PROJECT BENEFICIARY
|
Mr. Raffy Dagooc – Manager |
|
ADDRESS |
Cathedral St., Ateneo Ave., Naga City |
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LUMBER
DRYER
|
DESCRIPTION |
The project
involved the fabrication/installation of the first 2,500 bdft.-capacity furnace type lumber/kiln dryer in the Bicol
Region to improve the quality of wood based furniture
produced by the company and the members of the Camarines Sur
Furniture Producers Association, Inc. |
|
IMPLEMENTING AGENCY |
DOST V |
|
COORDINATING AGENCY |
FPRDI-DOST |
|
FUNDING AGENCY |
DOST V – Php 49,000
BT2 – Php 240,000 |
|
TECHNOLOGY INTERVENTIONS |
-
Kiln Dryer design from Forest Products Research and
Development Institute (FPRDI )
-
Financial and Technical assistance for the fabrication of
kiln dryer
-
Technical Training on Lumber Drying
|
|
DOST- INTERVENTIONS
|
-
Fabrication of Kiln Dyer
Php 49,000.00 ( DOST V )
P 240,000.00 ( BT2 Furniture )
-
Technical Training c/o FPRDI
|
|
IMPACT/RESULTS OF THE PROGRAM |
The Lumber
Dryer has been operational since 1995. It has served as a
common service facility for BT2 Furniture and the members of
the Camarines Sur Furniture Producers Inc. who dried their
lumber for a certain fee. This year 2003, the dryer was
reconstructed on the same address still but on a different
spot. Mr. Carlos Betito, has started constructing an 8-door commercial building on the same spot where his
previous residential house was located.
With the
presence of lumber dryer, BT2 Furniture's employment
increased from 6 to 10 workers. Its market augmented by 20%
and significantly, the company's gross earnings increased
from P150,000.00 a month to P200,000.00 monthly. |
|
PROJECT BENEFICIARY
|
Mr.
Carlos Betito - Owner (BT2 Furniture) |
|
ADDRESS |
Diversion Road, Naga City |
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BICOL SCIENCE &
TECHNOLOGY
CENTRUM
|
DESCRIPTION |
The Bicol
Science and Technology Centrum was established last July
1995 as a pilot project of the DOST where a science center
is established outside of Manila. It is the first of its
kind as a Regional Centrum initiated and operated by a local
government unit. DOST has provided a total of P7,533,785.00
in GIA to the City Government of Naga since 1993 for the
acquisition interactive exhibits. As a counterpart of the
LGU Naga, constructed a building in a 2,000 square meter
lot situated at the City Hall Compound intended for the
Centrum. LGU provided the centrum with an annual budget for
its personal services and maintenance and operating
expenses.
The
centrum has adopted the vision "Towards a Science Oriented
Culture of the Bicolanos" and mission of enhancing Science
awareness and literacy among Bicolanos by providing an
interactive learning environment characterized by fun,
adventure, creativity and discovery through hands-on and
kinetic manipulation of science exhibits. |
|
COORDINATING AGENCY |
DOST
CENTRAL OFFICE
DOST V, SEI, PFST |
|
FUNDING AGENCY |
SEI-DOST |
|
TECHNOLOGY INTERVENTIONS |
-
Partnership and collaboration among regional head of
offices of DECS, CHED, DOST, TESDA and the local
government of Naga was formed
-
Training/seminar on astronomy conducted by PAG-ASA DOST
-
1st
General assembly of Regional Science Centrum
Administrators conducted by SEI
-
Latest of the Art on Advance Information & Technology
conducted by PCASTRD
|
|
IMPACT/RESULTS OF THE PROGRAM |
The Bicol
Science & Technology Centrum (BSTC) has been in operation
for seven and a half years since its inception on June 15,
1995. It has catered to the various sectors of society
particularly those from the academe. It became and remained
a virtual landmark in the city and a popular destination for
study tours by diverse kinds of visitors especially students
from pre-schoolers to college. As of CY 2002, it has
accumulated a total number of 382,079 visitors and
generated a total revenue of P1,730,757.00 channeled to the
BSTC Trust Fund. In order to bring the services of the
centrum to the far flung areas, they adopted the Enhanced
Mobile Traveling Exhibition gaining tremendous reception
from local schools and the community.
Having
recognized the BSTC's importance, the City Government has
made the former an organic part of the City Government. A
total of eight (8) legislative acts by way of ordinances and
resolutions were also enacted by the City Council to support
the development and ensure continuity of the BSTC's
existence. |
|
PROJECT BENEFICIARY
|
LGU-NAGA
CITY |
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DATBED
|
DESCRIPTION |
DOST-Academe Technology Based Enterprise Development program
(DAT-BED) aims to develop entrepreneurial competencies among
students, young professionals including out of school youths
in selected academic institution, non-government
organization and local government units while at the same
time creating income generating projects for the involved
institutions. |
|
COORDINATING AGENCY |
DOST V-TAPI |
|
FUNDING AGENCY |
TAPI-DOST |
|
TECHNOLOGY INTERVENTIONS |
-
TAPI-DOST provides funding in the form of loan to students
-
CSSAC provides competent technical advisers to supervise
the student awardees
|
|
IMPACT/RESULTS OF THE PROGRAM |
Providing funds for technological venture is an avenue for
increasing students' interest in starting-up and sustaining
an enterprise. Camarines Garden, a full blown agri-business
industry and a registered firm is managed by Mr. Gregorio
Basallote, one of the recipient of DOST-TAPI's DATBED
Program with CSSAC who started out a small ornamental garden
business |
|
PROJECT BENEFICIARY
|
MR.
GREGORIO BASALLOTE |
|
ADDRESS |
#26
Ilang-ilang St., Calauag, Naga City |
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UPGRADING OF HAND
WEAVING TECHNOLOGIES IN BICOL REGION
|
DESCRIPTION |
The
project aimed to improve the quantity of outputs and quality
of abaca-based finished products; standardize outputs and
processes; and mechanize production processes by acquiring a
rotary press and other machines. In 2002 and through the
DOST-SET-UP program. the project was started. In addition,
a series of training programs were conducted including
advanced dyeing and pre-treatment; designing, advanced
handloom weaving; product diversification; and the use of a filamenting machine.
|
|
IMPLEMENTING AGENCY |
DOST V |
|
COORDINATING AGENCY |
DOST –
PTRI, MIRDC, DTI |
|
FUNDING AGENCY |
DOST
SET-UP, TAPI-STEVPP, DOST V |
|
TECHNOLOGY INTERVENTIONS |
-
A series
of advanced technology training pro-grams – dyeing,
pre-treatment, bleaching, handloom weaving, etc.
-
Provision
of equipment – rotary press and filamenting machine
|
|
IMPACT/RESULTS OF THE PROGRAM |
The
association has provided full-time employment to 53
workers. It has also increased the product lines from
simple sinamay to bags, placemats, pillow cases, and other
abaca-based products and novelty items. Designs and weave
patterns were also enhanced, they are now capable of coming
up with at least six (6) weave patterns.
From an
annual income of PhP74,000 in 2000, the association has
reached its net income to PhP179,000 in 2001 and as of first
semester of 2003, net income is PhP99,730.
With the
introduction of the rotary press, pinukpok production is
estimated to jack-up the income of the association. |
|
PROJECT BENEFICIARY
|
San
Roque Weavers' Association (SRWA) |
|
ADDRESS |
San
Roque, Malilipot, Albay |
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MASS PRODUCTION OF
MULTI-SQUEEZER
|
DESCRIPTION |
The
project aimed to mass produce and finally to commercialize a
local invention – the manually-operated multi-purpose
squeezer. With a minimal TAPI funding of PhP108,600 in late
2002, it is expected to fabricate at least 40 units of the
equipment and derive a net income of PhP172,000. |
|
COORDINATING AGENCY |
DOST V |
|
FUNDING AGENCY |
DOST-TAPI |
|
TECHNOLOGY INTERVENTIONS |
-
Laboratory analyses of product
-
Material balance analysis
-
Technical consultancy
-
Financial assistance to mass-produce the equipment
|
|
IMPACT/RESULTS OF THE PROGRAM |
The venture
has provided employment to four workers/fabricators. The
equipment serves the interests of coconut milk producers,
users and processors of Bicol native delicacies. Pathros
has already expanded its market from the 3rd
District of Albay to the whole of the Bicol Region and
penetrated Metro Manila. As of to date, 21 units had been
sold.
Through
regular participation in trade fairs, the venture is still
gaining ground in terms of its market potential. |
|
PROJECT BENEFICIARY
|
Pathros
Industries |
|
ADDRESS |
Matacon,
Polangui, Albay |
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HANDLOOM WEAVING
|
DESCRIPTION |
The project
established the weaving center within the premises of the
Ligao City Hall and radiation areas in two (2) remote
coastal barangays of the city. By providing two (2) units
of DOST's advanced jack-type handlooms, LGU-Ligao fabricated
another twelve (12) units of the same.
DOST V
provided the trainors from its pool of PTRI-trained weavers
and abaca processors, a re-echo. |
|
IMPLEMENTING AGENCY |
LGU-Ligao City |
|
COORDINATING AGENCY |
DOST V |
|
FUNDING AGENCY |
LGU-Ligao City |
|
TECHNOLOGY INTERVENTIONS |
-
A
series of advanced technology training pro-grams-dyeing,
pre-treatment, bleaching, handloom weaving, etc.
-
Provision of initial two (2) units jack-type handlooms
|
|
IMPACT/RESULTS OF THE PROGRAM |
The project
has trained 62 weavers. Twelve (12) of those were absorbed
as full-time weavers in the production center at the city
hall, the rest are on-call basis from the two (2) remote
coastal communities. Weavers are earning at least PhP5,000
monthly income.
Products
include sinamay, burlaps, bags and other novelty items. Export-quality products are being supplied to SOFROCOR
International, a Ligao City-based exporter and a former
TAPI-MPEX beneficiary. |
|
PROJECT BENEFICIARY
|
LIGAO
WEAVERS ASSOCIATION |
|
CONTACT PERSON |
Governor Fernando V.
Gonzalez
Mr. Ramon Portugal |
|
ADDRESS |
Ligao
City |
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AUTOMATED DUCK-EGG
PROCESSING
|
DESCRIPTION |
The
project entails the provision of a 50,000-capacity, electric
incubator to process raw duck eggs into duck-egg embryo (balut).
This is necessary to ensure productivity enhancement
through technology interventions. |
|
IMPLEMENTING AGENCY |
DOST V |
|
FUNDING AGENCY |
DOST V
GIA |
|
TECHNOLOGY INTERVENTIONS |
-
Provision of a 50,000-capacity electric incubator
(PhP150,000)
-
Technical consultancies in duck-raising, processing of
other by-products of duck-eggs
|
|
IMPACT/RESULTS OF THE PROGRAM |
In 1996, BS
Balutan requested DOST V to assist in enhancing productivity
of their business. DOST V responded by providing an
equipment that will readily answer their needs a
50,000-egg capacity electric incubator, out of DOST GIA.
To date,
the enterprise was able to procure their own residential
house and lot, a stand-by power generator, serving at least
400 retailers throughout the region and providing constant
income to 200 duck-raisers by supplying raw duck eggs. In
addition, BS Balutan is already catering to different
entities regarding incubation and hatching other forms of
fowls. From a production level of 5,000 eggs/cycle, the
enterprise is now processing up to 50,000 raw duck eggs per
13-day cycle.
The
enterprise has already turned-over the equipment back to
DOST V and is being used by another beneficiary, DURPAN in
Santiago Young, Nabua, 4th District of Cam. Sur.
|
|
PROJECT BENEFICIARY
|
BS
Balutan |
|
CONTACT PERSON |
Ms.
Salvacion Garcia |
|
ADDRESS |
Ubaliw,
Polangui, Albay |
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AUTOMATED DUCK-EGG
PROCESSING AND FOWL HATCHERY
|
DESCRIPTION |
The
project entails the provision of a 50,000-capacity, electric
incubator to process raw duck eggs into duck-egg embryo (balut).
This is necessary to ensure productivity enhancement
through technology interventions. From Polangui, Albay, the
DOST V GIA-funded project of BS Balutan (1996) was
transferred to Santiago Young, Nabua, Cam. Sur (2001). The
new beneficiary is the DURPAN. |
|
IMPLEMENTING AGENCY |
DOST V |
|
FUNDING AGENCY |
DOST V
GIA |
|
TECHNOLOGY INTERVENTIONS |
-
Legally organized the DURPAN
-
Provision
of a 50,000-capacity electric incubator (previously funded
through DOST V GIA of PhP150,000 in 1996)
-
Technical consultancies in duck-raising, processing of
other by-products of duck-eggs
-
Technical consultancies in the hatchery, breeding and
management of fowl species
|
|
IMPACT/RESULTS OF THE PROGRAM |
The Duck Raisers and Processors' Association
of Nabua, Inc., (DURPAN) was organized through the efforts
of DOST V. DURPAN became the 2nd beneficiary of
the project "Automated Duck-Egg Processing" of DOST V. From
the previously served market of Nabua, DURPAN is now
supplying the requirements in Regions IV, VIII and other
Bicol Provinces. DURPAN has now increased its production
four-folds from the initial 5,000 level to at least 20,000
per incubation period of 13 days. It has also increased
direct employment from one (1) to four (4) and indirect
employment (vendors, retailers, wholesalers) from 20 to 100.
The
venture also accommodates a large number of clients for
incubating and hatching their fowls. The facilities could
hatch almost all kinds of fowls including French Sasso,
Israeli Kabir, Arabian Mullah, Chinese Chicken, Turkey,
Quails etc.. |
|
PROJECT BENEFICIARY
|
Duck Raisers and Processors' Association of Nabua, Inc. (DURPAN)
|
|
CONTACT PERSON |
Mr.
Antonio J. Abanil |
|
ADDRESS |
Santiago
Young, Nabua, Cam. Sur |
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RELAXED TABLE LECTERN
|
DESCRIPTION |
The project
entails the provision of a set of tools and equipment in
order to mass-produce and commercialize a locally-designed
and patented table lectern whose utility extends beyond
existing products.
Through
TAPI, an amount of PhP357,500 was loaned to ODERF Arts and
Crafts to achieve its objectives, i.e., commercialize
through mechanization. The loaned amount was intended
purely for the acquisition of tools and equipment for fast
product turnout.
Funds
finally released in the first quarter of 2003, ODERF is now
in full operational to meet the demands of its
buyers/clients. |
|
IMPLEMENTING AGENCY |
ODERF
Arts and Crafts |
|
FUNDING AGENCY |
DOST-TAPI |
|
TECHNOLOGY INTERVENTIONS |
-
Technical consultancies on equipment design, alternatives
and acquisition
-
Project packaging
-
Quality standardization
-
Product packaging
-
Financial assistance in technology acquisition
|
|
IMPACT/RESULTS OF THE PROGRAM |
Ten (10) were directly benefited as full-time
workers in the production plant. Twenty (20) indirectly as
wholesalers. Another twenty (20) indirectly benefited as
product promoters/advertisers.
Market now includes malls in the Bicol Region
and Metro Manila. |
|
PROJECT BENEFICIARY
|
ODERF Arts and Crafts
|
|
CONTACT PERSON |
Mr.
Alfredo M. Luzuriaga, Jr. |
|
ADDRESS |
2054
Locsin Subd., Maroroy, Daraga, Albay |
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HANDMADE PAPERMAKING
|
PRODUCT LINES |
Wall
Decors, Lamp Shades, Picture Frames, Jewelry Boxes,
Folding Fans of different sizes, Greeting Cards and other
made to order novelty items |
|
FUNDING AGENCY |
DOST V |
|
DOST
INVESTMENT |
Beating
Machine - Php 46,792
Hydraulic Press - Php
11,380
Hand Sheeting Tank - Php 10,840 |
|
TECHNOLOGY INTERVENTIONS |
-
Fabrication of beating machine, hand sheeting tank, mold
and deckle and hydraulic press to semi–mechanize the
process of making papers from local raw materials such as
abaca, pineapple leaves and rice straw
-
Technical
and consultancy services on product designs, dying and
identification of marketing outlets in the region.
|
|
DATE OF
INTERVENTION |
May
1999 (Installation and Test-run of the equipment) |
|
START OF
OPERATION |
June 1999
(Sheet forming and Product development designs. Handmade
paper products were displayed and sold during the 1999
RSTW Celebration in Legazpi City |
|
IMPACT/RESULTS OF THE PROGRAM |
This
project has introduced the equipment to semi-mechanize the
process of making paper from local raw materials such as
abaca, pineapple leaves and other forest by-products.
Likewise, it accelerated the process of producing high
quality sheets resulting to better handmade paper products.
Monthly net income increased from PhP5,000 to PhP35,000.00. |
|
COOPERATOR |
MR.
ALEXANDER BAYLON |
|
ADDRESS |
Guinacutan, Labo, Camarines Norte |
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PILOT TESTING OF ITDI
PILI DEPULPER
|
PROJECT DESCRIPTION |
The project
involved the performance testing of the ITDI designed
mechanical pili depulper in collaboration with the
cooperator, Mr. Jose O. Navarro. The plant site is owned by
the cooperator in Barangay Gulang-Gulang, Irosin, Sorsogon.
Together with DOST – PCIERD and UPLB, tests were also
conducted on enzymatic extraction of oil and by products
utilization from pili and coconut.
Pili pulp
recovered from the process were used as raw material in the PCIERD-UPLB pilot project on pili pulp oil extraction and
production of protein-enriched pili pulp for feeds.
Sin the
start of operation in cy 2000, the depulper machine have
processed a total of 100,000 kg of fresh whole nut of pili
producing an estimated 65,000 kg pili pulp. About 20% of
this was utilized for feeds production while a mere 5% was
used in the enzymatic oil extraction test runs conducted by
the PCIERD-UPLB team. The rest (75%) were lost due to lack
of appropriate drying facilities. The feeds from pili pulp
were used in the swine feeding trials which utilize the
protein-enriched pulp as component ranging from 10% - 20% of
the feed formulation prescribed by UPLB. The piggery project
was able to reduce the cost of feeds from an average of
P12/kg of commercial feeds to only P8/kg, indicating an
average savings on feed cost by as much as 33%. |
|
COOPERATING AGENCY |
DOST-ITDI |
|
FUND
SOURCES |
DOST -
PCIERD
BIOTECH - UPLB |
|
COOPERATOR |
MR. JOSE
O. NAVARRO |
|
ADDRESS |
Gulang-gulang, Irosin, Sorsogon |
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